Sikadur®-42 HF
Very High Flow, Cost Effective Epoxy Resin Grout
Sikadur®-42 HF is a pourable, multi-functional high density epoxy grout based on a 2-component solvent free epoxy resin system containing fine fillers. Sikadur-42 HF exhibits excellent flow characteristics in general grouting applications.
- Cost effective epoxy grout
- Applicable at low temperatures.
- High mechanical strengths.
- High flow characteristics
- Supplied in factory proportioned units.
- Shrink free.
- Can be bulked out with aggregate of thicker pour applications
- Excellent chemical resistance to water, sea water, waste water, sewage, fuels, oils, dilute acids and dilute alkalis.
Usage
As a grout for manufacturing plants and civil engineering application:- Crane rails
- Machine bedding and baseplates
- Holding down bolts
- Stanchions
- Starter bars
- Cavity filling
- Bridge bearings
Advantages
- Cost effective epoxy grout
- Applicable at low temperatures.
- High mechanical strengths.
- High flow characteristics
- Supplied in factory proportioned units.
- Shrink free.
- Can be bulked out with aggregate of thicker pour applications
- Excellent chemical resistance to water, sea water, waste water, sewage, fuels, oils, dilute acids and dilute alkalis.
Packaging
18 kg net pre-proportioned kit
Colour
Grey
Product Details
APPROVALS / CERTIFICATES
ASTM D3755-20 Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials Under Direct-Voltage Stress
Shelf life
24 months from date of production
Storage conditions
Stored properly in original and unopened, sealed and undamaged packaging, in dry conditions at temperatures between +5 °C and +30 °C. Protect from direct sun light.
Density
2.0 kg / litre approx.
Viscosity
2,500 to 3,000 mPa.s approx. (+23oC)
Note: 1 mPa.s = 1 centipoise (cps)
Shore D Hardness
81 approx. (10 days at +20 oC)
Compressive strength
24 hrs | ~ 50 MPa |
7 days | ~ 88 MPa |
14 days | ~ 90 MPa |
Test specimen cured and tested at +23 oC / 50% r.h. and 50mm cube size.
Modulus of elasticity in compression
Dynamic 7,800 MPa approx.
Static 6,300 MPa approx.
(14 days at 20 oC)
Tensile strength in flexure
~ 35 MPa (14 days) | (ASTM C 348) |
Tensile strength
~ 25 MPa (+20 oC approx.) | (DIN 42 HF455) |
Tensile adhesion strength
10 to 13 MPa (on steel) 2.5 to 3.5 MPa (concrete failure) | (EN 1542) |
Electrical resistivity
Dielectric Breakdown Voltage & Strength > 30.0 kV/mm | (ASTM D3755-20) |
Application
Mixing ratio
A : B = 8 : 1 by weight
A : B = 3.6 : 1 by volume
Layer thickness
0.50 mm min. / 40 mm max.
Ambient air temperature
5 oC min. / 35 oC max.
Pot Life
50 minutes approx. @ 20 °C for 1.8 kg mix
35 minutes approx. @ 20 °C for 18 kg mix
(The temperature at which the Sikadur-42 HF is stored during the 24 hours before it is mixed will govern its potlife when mixed).
Curing time
24 hours (+20 oC)
Consumption
2.0 kg/m2 approx. per mm thickness
Yield
18 kg kit yields approximately 9 litres of grout
APPLICATION INSTRUCTIONS
SUBSTRATE QUALITY
Mortar and concrete must be older than 28 days (dependent on minimum strength requirements). Verify the substrate strength (concrete, natural stone etc.).
The substrate surface (all types) must be clean, dry and free from contaminants such as dirt, oil, grease,
existing surface treatments and coatings etc. Steel substrates must be de-rusted to a standard equivalent to Sa 2.5.
The substrate must be sound and all loose particles must be removed. Substrate must be dry or mat damp and free from any standing water, ice etc.
SUBSTRATE PREPARATION
Surface and base plate contact area must be clean and sound. For best results, the substrate should be dry. Remove dust, laitance, oils, grease, curing compounds, impregnations, waxes, foreign particles, coatings, and disintegrated materials by mechanical means, i.e. chipping
with a chisel, blastcleaning etc. All anchor pockets or sleeves must be free of water. Blastcleaning metal base plates to an acceptable quality standard equivalent to SA 2.5 for maximum adhesion. Apply grout immediately to prevent re-oxidizing.
Forming:
The consistency of the Sikadur®-42 HF epoxy grout system requires the use of permanent or temporary forms to contain the material around base plates, for example. In order to prevent leakage or seepage, all of these formers must be sealed. Apply polyethylene film or wax to all forms to prevent adhesion of the grout. Prepare the formwork to maintain more than 100 mm liquid head to facilitate placement. A grout box
equipped with an inclined trough attached to the form will enhance the grout flow and minimize air encapsulation.
MIXING
Prior to mixing the components should be stored at 15-20°C for the previous 24 hours. Mix all of component A (Grey Resin) with all of component B (Hardener) using a slow speed drill (maximum 600 rpm) and windmill stirrer. Mix until a homogeneous and streak free mixture results.
CLEANING OF EQUIPMENT
Sweep excess grout into appropriate containers for disposal before it has hardened. Dispose of in accordance with applicable local regulations. Uncured material can be removed with Sika Colma Cleaner. Cured material can only be removed mechanically.