Sikagard®-63 N
NOVOLAC EPOXY CHEMICAL RESISTANT PROTECTIVE COATING
Sikagard®-63 N is a 2-part,novolac epoxy resin based, chemical resistant, protective coating. It can be used on many types of structures or elements for cementitious, metallic and epoxy resin binder substrates. The chemical resistant properties provides surface protection from aggressive chemicals that can cause rapid degradation.
- Good chemical resistance
- Good temperature resistance
- Low VOC emissions
- High build
- Impervious to liquids
- Easy to mix
- Applied by brush, roller or airless spray
Usage
Chemical resistant protective coating on:- Concrete
- Stone
- Cementitious mortars
- Renderings
- Epoxy cement
- Epoxy resin-based products
- Steel
- Silos
- Bund linings
- Chemical mixing tanks
- Chemical containment tanks
- Fuel and oil tanks
- Sludge tanks
- Industrial chemical areas
- Food processing plants
- Sewage treatment works
- Chemical and pharmaceutical facilities
- Beverage facilities
Advantages
- Good chemical resistance
- Good temperature resistance
- Low VOC emissions
- High build
- Impervious to liquids
- Easy to mix
- Applied by brush, roller or airless spray
Packaging
Part A | 8.70 kg container |
Part B | 1.3 kg container |
Refer to current price list for packaging variations
Colour
Standard colour: ~RAL 7032 (pebble grey)
Other colours on request.
Product Details
SUSTAINABILITY
- Conformity with LEED v4 MRc 4 (Option 2): Building Product Disclosure and Optimization - Material Ingredients
- Conformity with LEED v2009 IEQc 4.2: Low-Emitting Materials - Paints and Coatings
CERTIFICATES AND TEST REPORTS
- Potable Water approved to AS/NZS 4020:2018 - Testing of products for use in contact with drinking water
- CE Marking and Declaration of Performance to EN 1504-2 - Surface protection product for concrete - Coating
Product declaration
EN 1504-2 - Surface protection product for concrete - Coating
Composition
Epoxy resin
Shelf life
12 months from date of production
Storage conditions
The product must be stored in original, unopened and undamaged packaging in dry conditions at temperatures between +5 °C and +30 °C. Always refer to packaging.
Density
Resin mixed:~ 1.44 kg/l | (EN ISO 2811-1) |
Value at +23 °C
Solid content by mass
~100 %
Solid content by volume
~100 %
Tensile adhesion strength
> 1.5 N/mm² to concrete | (ISO 4624) |
> 15 N/mm² to steel | (EN 24624) |
> 10 N/mm² to aluminium | (EN 24624) |
Chemical resistance
Resistant to many chemicals. Contact Sika Technical Services for additional information.
Temperature resistance
Exposure | Dry heat |
Permanent | +40 °C |
Maximum 3 days | +60 °C |
Resistance to UV exposure
Loss of gloss, yellowing and chalking will occur with UV exposure. This will not compromise performance.
Diffusion resistance to water vapour
µH2O ~100 000 | (EN ISO 7783-1) |
Application
Mixing ratio
Part A : Part B = 87 : 13 by weight
Layer thickness
~175-300 microns per layer.
Ambient air temperature
+10 °C min. / +30 °C max.
Relative air humidity
≤ 80 %
Dew point
Beware of condensation.
The substrate and uncured applied floor material must be at least +3 °C above dew point to reduce the risk of condensation or blooming on the finish.
Substrate temperature
+10 °C min. / +40 °C max
Substrate moisture content
Substrate moisture content Maximum 4% when measures using Sika® - Tramex meter ( at the time of
application).
Please note that the moisture content must be < 4 % pbw when using the
CM measurement or Oven-dry-method.
No rising moisture according to ASTM (Polyethylene-sheet).
Pot Life
Temperature | Time |
+10 °C | ~30 minutes |
+20 °C | ~20 minutes |
+30 °C | ~10 minutes |
Waiting time to overcoating
Temperature | Min. | Max. | Full Cure |
+10 °C | ~9 hours | ~3 days | ~14 days |
+20 °C | ~5 hours | ~2 days | ~9 days |
+30 °C | ~4 hours | ~1 day | ~5 days |
Consumption
~0.25-0.4 kg/m² per layer
SUBSTRATE QUALITY
Substrates must be clean, dry and free of all contaminants such as dirt, oil, grease, coatings, laitance, surface treatments, loose friable materials and and any other surface contaminants that could affect adhesion.
SUBSTRATE PREPARATION
Concrete / Stone / Cementitious mortars & rendering
Concrete must be at least 3–6 weeks old.
Substrates must be prepared mechanically using suitable abrasive blast cleaning or planing / scarifying equipment to remove cement laitance and achieve an open textured gripping surface profile suitable for the product thickness.
High spots can be removed by grinding.
Weak substrates must be removed and surface defects such as blow holes and voids must be fully exposed.
Repairs to the substrate, filling of cracks, blowholes/voids and surface levelling must be carried out using products from the Sikafloor®, Sikadur®, Sikagard® and Sika Monotop® range of materials. Products must be cured before applying Sikagard®-63 N.
Steel / aluminium
Surfaces must be prepared mechanically using suitable abrasive blast cleaning, grinding, rotating wire brush or other suitable equipment to achieve a bright metal finish. Reference must be made to the preparation levels in the following standards if compliance is required:
ISO EN 12944-4: level Sa 2 ½
NACE International Standard: SSPC-SP 10 “near white metal blast cleaned”
EN 14879, part 1
Apply a suitable compatible primer on the prepared steel as soon as possible to prevent oxide development. Contact Sika Technical Services for additional
Epoxy resin-based products
Surfaces must be prepared by abrading using suitable equipment.
General
On high absorbent, non-cementitious based substrates a suitable primer must be used. Contact Sika Technical Services for additional information.
All dust, loose and friable material must be completely removed from all surfaces before application of the product and associated system products, preferably by vacuum extraction equipment.
Avoid dew point conditions before and during product application.
MIXING
Prior to mixing all parts, mix part A (resin) using an electric single paddle mixer (300–400 rpm) or other similar equipment to mix liquid and all the coloured pigment until a uniform colour has been achieved. Add part B (hardener) to part A and mix part A + B continuously for 3.0 minutes until a uniformly coloured mix has been achieved. To ensure thorough mixing, pour materials into a clean container and mix again for at least 1.0 minute to achieve a smooth consistent mix. Excessive mixing must be avoided to minimise air entrainment. During the final mixing stage, scrape down the sides and bottom of the mixing container with a straight edge trowel or spatula at least once to ensure complete mixing. Mix full units only. Mixing time for A+B = ~4.0 minutes
APPLICATION
Reference must be made to further documentation where applicable, such as relevant method statement, application manual and installation or working instructions.
Prior to application, confirm substrate moisture content, relative air humidity, dew point, substrate, air and product temperatures.
Apply Sikagard®-63 N onto the prepared substrate evenly using a roller, brush or airless spray at the required consumption rate.
CLEANING OF EQUIPMENT
Clean all tools and application equipment with water immediately after use. Hardened material can only be removed mechanically.