Sika® Icosit® KC 340/65
Sika® Icosit® KC 340/65 is a flexible 2-part polyurethane polymer resin grout that can be applied manually or by machine. It is designed as a vibration absorbing, load-bearing, flexible grout for fixing grooved or T–rails onto concrete slabs, steel bridge decks and tunnel invert slabs. Particularly suitable for embedded (floating) rail designs.
- Heavy axle loads and standard deflection
- Noise & vibration suppression
- More uniform load distribution into substructure
- Watertight undersealing
- Flexible, elastic (shore A 70)
- Damping, compressible
- Good electrical insulation against stray currents
- Excellent adhesion on various substrates
- Levels out tolerances
- Suitable as a powerful, shear-resistant adhesive
- Absorbs dynamic stresses and prolongs the life of concrete substructure
- Insensitive to moisture
- Long durability, less maintenance
Usage
As a noise and vibration reducing grout for continuous embedded grooved or T–rails and road crossing applications.Advantages
- Heavy axle loads and standard deflection
- Noise & vibration suppression
- More uniform load distribution into substructure
- Watertight undersealing
- Flexible, elastic (shore A 70)
- Damping, compressible
- Good electrical insulation against stray currents
- Excellent adhesion on various substrates
- Levels out tolerances
- Suitable as a powerful, shear-resistant adhesive
- Absorbs dynamic stresses and prolongs the life of concrete substructure
- Insensitive to moisture
- Long durability, less maintenance
Packaging
Manual application | Machine application | |
Part A | 8.7 kg container | 160 kg drum |
Part B | 1.3 kg container | 24 kg container |
Part A + B | 10 kg | 184 kg |
Colour
Grey
Product Details
Composition
2-part polyurethane
Shelf life
12 months from date of production
Storage conditions
The product must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +10 °C and +25 °C. Always refer to packaging.
Density
| Part A | 0.9 kg/L |
| Part B | 1.2 kg/L |
| Part A + B | 0.9 kg/L |
System structure
System products:
Sika® Icosit® KC 340/65
Sikadur®-32+ for steel surfaces and green concrete
Sika® Primer-115 for steel surfaces and dry and matt damp mature concrete
Icosit® KC 330 Primer
Shore A hardness
70 ± 5 (after 28 days) | (ISO 868) |
Shore hardness assists with material identification and assessing the curing progress on site.
Tensile strength
3.0 N/mm2
Chemical resistance
Long-term resistant against:
Water
Most detergents
Sea water
Temporary resistant against:
Mineral oils, diesel fuel
Short-term or no resistance against:
Organic solvents (ester, ketone , aromates) and alcohol
Concentrated acids and lyes
Contact Sika Technical Services for specific information.
Electrical resistivity
~5.48 × 109 Ω·m
Service temperature
-40 °C minimum / +80 °C maximum
short term +150 °C maximum
Compressive stiffness

Static stiffness determined according to DIN 45673-1.
Test specimen dimensions: 1000 x 180 x 25 mm (pure material value measured without rail)
Preload: 1000 N
Testing speed: 2 kN/s
Maximum load: 50 kN
Bedding figure kstat = 192 [(kN/mm)/m] (±10 %)*, determined as per the secant method between 8 and 32 kN.
*Deviation of the bedding figure and the curve are ±10 %.
Application
Mixing ratio
Part A : Part B = 100 : 15 (parts by weight)
Layer thickness
Minimum 15 mm
Maximum 60 mm
Material temperature
Condition product parts before application preferably at +15 °C to assist with flow and curing speed
Ambient air temperature
+5 °C min. / +35 °C max.
Relative air humidity
90 % max.
Substrate temperature
+5 °C min. / +35 °C max
Substrate moisture content
Dry to matt damp
Pot Life
8 minutes at +20 °C
After this time, the mixture becomes unusable.
Higher temperatures will shorten pot life.
Curing time
Tack-free: 2 hours at +20 °C
Trafficable: 12 hours at +20 °C
Curing rate
Shore A - Curing Time | Curing rate at 0 °C | Curing rate at +5 °C | Curing rate at +23 °C | Curing rate at +35 °C |
1 h | - | - | 30 | 35 |
2 h | - | 20 | 40 | 45 |
4 h | 20 | 30 | 45 | 50 |
7 h | 35 | 40 | 50 | 55 |
1 d | 55 | 55 | 60 | 65 |
3 d | 60 | 60 | 65 | 65 |
7 d | 65 | 65 | 65 | 65 |
14 d | 70 | 65 | 65 | 65 |
Waiting time to overcoating
Waiting time for applying the Product on primer or coating at +20 °C:
Product | Minimum | Maximum |
Icosit® KC 330 Primer | 1 hour | 3 days |
Sika® Primer-115 | 0.5 hour | 8 hours |
Sikadur®-32+ | 24 hours | 7 days |
Consumption
0.9 kg per litre of volume to be sealed
SUBSTRATE QUALITY
Substrate must be sound, free from oil, grease, loose and friable particles. Slightly damp substrates are acceptable. Standing water must be removed (e.g. by vacuum extraction or oil free compressed air) before pouring Sika® Icosit® KC 340/65.
SUBSTRATE PREPARATION
To improve adhesion, apply Icosit® KC 330 Primer as a primer on absorbent substrates (concrete). For corrosion protection, please contact local Sika technical service. Always comply with the waiting time limits between application of Icosit KC 330 Primer and pouring of Sika® Icosit® KC 340/65. Refer to the individual Product Data Sheets for more information.
MIXING
The Product is supplied in pre-weighed composite units consisting of parts A + B.
Do not add any solvents to the Product.
SMALL PACKAGING UNITS
- Use an electric or pneumatic mixer with spiral or basket stirrer, diameter 120–140 mm, speed 600–800 rpm.
- Stir Part A thoroughly until the material is completely homogeneous for at least 30 seconds in the original container.
- Add Part B and mix for a further 60–80 seconds. Note Ensure the material from the container walls and the base is also mixed in.
- During the final mixing stage, scrape down the sides and bottom of the mixing container with a flat or straight-edge trowel at least once to ensure complete mixing.
BIG PACKAGING UNITS
Large volumes of the Product can be mixed and applied with special two-part casting machines, which both mix and pump the material.
Large volumes of the Product can also be mixed using geared mixers, and application is performed separately.
A suitable geared mixer is the GRS 300/1,5 from Geppert Rührtechnik GmbH, equipped with three blades Ø 300 mm. Refer to the equipment supplier’s instruction manual.
Mount the agitator shaft on a drum lid which replaces the original lid during stirring. Stir Part A thoroughly, then add Part B and stir for approx. 5 minutes.
Contact Sika Technical Services for information about suitable mixing machines.
APPLICATION
Material is suitable for application with special 2-part casting machines. Correct mix ratio must be carried out. Part A must be stirred at regular intervals. Reference must be made to equipment supplier’s instruction manual.
Green and wet concrete:
Freshly applied Sikadur®-32+ with theoretical consumption: ~0.60 kg/m2 should be broadcasted with quartz sand, granulometry: ~0.2 up to ~0.8 mm, theoretical consumption: ~2 kg/m2.
1) Concrete substrates: "green", the mat-damp concrete surface, after at least the first day of maturation, and on a min 14 days old concrete.
Substrate must be solid, rough and clean: the concrete surface should be free from loose fractions, dust, cement laitance, oil stains, grease and other contaminants.
a) "Green", the mat-damp concrete surface, without a shiny layer of water on the surface (may be locally dry or mat-damp, with light and dark spots); should meet the following requirements, after at least the 1st day of maturing: the designed concrete class should be at least C30/37; the water/cement ratio of the designed concrete should be w/c= 0.50; the surface of fresh concrete should be "brushed" about 6-8 hours after mixing the concrete mixture with the use of stiff brushes in order to remove the cement laitance surface.
b) Mature concrete substrate (min 14 days old): substrate strength tested using the "pull-off" method should be at least 1.5 MPa; concrete with no visible traces of moisture and no darkening caused by moisture. The concrete substrates must be prepared mechanically using suitable abrasive blast cleaning or planing / scarifying equipment to remove cement laitance and achieve an open textured gripping surface. High spots can be removed by grinding.
2) Steel substrates must be prepared mechanically using suitable abrasive blast cleaning to remove all corrosion products and achieve a bright metal finish. All dust, loose and friable material must be completely removed from all surfaces before application of the product and associated system products, preferably by vacuum extraction equipment.
Waiting Time / Overcoating: Minimum 24 hours, maximum 7 days
CLEANING OF EQUIPMENT
Mixing and application tools must be cleaned at regular intervals and immediately after use with Sika® Cleaner 5. Hardened material can only be removed mechanically